Baochiyuan's main products: chillers, air coolers, air conditioners, refrigeration units, oil coolers, cooling towers, constant temperature and humidity units, heat pumps, heat recovery refrigeration units, combined air cabinets, etc.

Reactor Jacket Water Circulation Equipment

Product Introduction

Scope of application: reactors, plastic, electronics manufacturing, electroplating, pharmaceuticals, food, petroleum, pesticides, dyes, new materials, printing, surface treatment, concrete, photovoltaics, hotels, hospitals, large bathing centers, guesthouses, office buildings, large supermarkets, and other places;

1. Process Introduction

A. Chemical reactions in reactors usually need to be carried out within a certain temperature range to ensure smooth reaction progress and accuracy of experimental results. Temperatures that are too high or too low may lead to reaction instability or deviations in experimental results.

B. Therefore, precise temperature control is crucial for ensuring smooth experiments and reliable results. Water circulation equipment, as a temperature control device, is widely used in the temperature control process of reactors.

C. Water circulation equipment generates cooling capacity through refrigerant circulation, then transfers the cooling capacity to the reactor jacket via a coolant to remove heat from the reactor, thereby achieving temperature control. During the reaction process, the chiller adjusts the coolant flow to keep the reactor within the set temperature range.

D. The refrigerant is compressed into a high-temperature, high-pressure gas in the compressor, then conveyed to the condenser. In the condenser, the refrigerant transfers heat to the cooling water or air and condenses into a liquid. After passing through the throttle valve, it enters the evaporator, where it evaporates and absorbs heat, turning into a gas again, and is then sucked back into the compressor's intake port, completing one cycle. The temperature range is adjustable from -20°C to +30°C.

2. Connection Between Water Circulation Equipment and Reactor

Reactors and water circulation equipment are usually connected via pipelines. Pipeline connections include connection methods and sealing requirements. Pipeline connections must ensure sealing and pressure resistance to prevent coolant leakage and pressure loss. Sealing requirements ensure good sealing at pipeline connections to prevent coolant leakage and air ingress.

Pipeline Connection

The pipeline connection between the reactor and water circulation equipment requires high-quality pipeline materials that are pressure-resistant, corrosion-resistant, and high-temperature resistant to ensure connection reliability and stability. At the same time, professional pipeline connectors and sealing materials must be used to ensure sealing and pressure resistance at the connection points.

Sealing Requirements

The pipeline connection between the reactor and water circulation equipment must meet strict sealing requirements, including the sealing performance at connection points and the pressure resistance of the pipelines themselves. To meet these requirements, professional sealing materials and connectors must be used, and rigorous sealing tests and inspections must be conducted.

3. Features of Reactor Chillers

Efficient Cooling: Provides sufficient cooling capacity to quickly lower the reactor temperature, ensuring efficient reaction progress.

Stable Temperature Control: Equipped with a temperature control system to precisely control the cooling water temperature and maintain stable reactor temperature.

Low Noise: Designed with quiet operation, low noise during operation, and does not interfere with the laboratory working environment.

Compact Design: Typically features a compact design, occupies little space, and is easy to place and move.

Energy Efficient: Uses high-efficiency energy-saving technology to ensure minimal power consumption, helping enterprises save energy.

Intelligent Operation: Equipped with an intelligent water treatment device that can automatically control the internal temperature of the reactor and judge system operation conditions.

Stable Performance: The system maintains stable cooling effects to ensure normal reactor operation.

Safe and Reliable: Uses intelligent technology to monitor key systems such as internal temperature, instruments, and pumps, ensuring safe and reliable system operation.

Easy Operation: Integrates control, distribution, and system assembly, uses intelligent operation, and can automatically adjust the flow of chilled water, making operation more convenient.